Auto COP System

The Auto COP (Clean-Out-of-Place) System by Technsys is designed for efficient and automated cleaning of disassembled parts and equipment. This system ensures thorough sanitation by utilizing a combination of high-pressure water jets and detergents, reaching areas that manual cleaning might miss. Ideal for industries such as food processing, pharmaceuticals, and dairy, the Auto COP System enhances operational hygiene standards while reducing labor and downtime.

  • Main Station - Central
  • Central Satellite
Enquire Now
Get The Best Price

Product Details:

Cable2.5 sq.mm. x 5 Core
Electrical Load10.0 HP
Max. Current20 Amp
Max. Temp70 Degree C
Min. Water pressure3 to 4 Bar
Power Supply380 V – 415 V
BrandTechnsys
Specifications:
  • TechnSys Automatic Foam cleaning system comprises of High-Pressure Water Booster pump, Dosing pump, Pneumatic valves, Manifold & nozzles.
  • The advance PLC-based control system will ensure the proper cleaning programs as per given number of lines.
  • Process activity for each set of conveyors will be controlled by an Automatic valve, considered as “Zone” and unit will activate the cleaning program based on the user choice.
  • 1-1/2’’ Main piping and 1’’ distribution piping connected to nozzle manifolds via zone valves
  • Suitable for all moving parts like Filler, Star wheels, Capper, Bottlewasher, Pasteurizer & Conveyor chains typically in an F&B industry
  • Manual ( Non-Moving areas )
  • Hose reel with 25 meters, ½’’ hose with Rinsing & Foaming nozzles for manual COP
  • All non-moving parts of the equipment need to be cleaned manually.

 

Process for Automatic COP program (For moving parts):

  • Rinsing using pressurized water
  • Foam cleaning using Foaming chemical
  • Rinsing using pressurized water (once or twice depending on soiling levels )
  • Air Purge

 

SOP for Automatic COP program (For stationary parts):

  • Start the main station
  • Ensure ready signal read from customer for start of COP
  • Select program from PLC & start Automatic COP


SOP for Manual Conveyor COP:

  • Start the main station. Select Rinse from selector switch
  • Connect rinsing nozzle to hose
  • Start ball valve on hose for rinsing
  • Select Foam on from selector switch
  • Connect foam nozzle to hose
  • Start ball valve on hose for foaming
  • Repeat Rinsing

 

Utilities required at main station from end customer:

  • Electrical power supply: Required at main station pump unit
  • Recommended Starter capacity in amp to switch ON the system
  • Required from customer: 20 Amp
  • Water supply: Line drop required at main station pump unit
  • Soft water ( hardness < 10 ppm), min. water flow – 10 cu.m / hr,
  • Line size min. 1-1/2” with SMS union & SS ball valve at pump inlet
  • Compressed Air: Industrial grade compressed air
  • 8 x 6 mm pipe with ball valve, min. flow – 150 lpm @ min. 6 bar
  • Interlocks: Potential free NO contact ( ready signal ) from customer